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Gantt Chart

Henry Gantt’s name is attached to a family of widely used scheduling charts. A few examples appear in Figure A. In the basic Gantt chart form, much like Figure A.1, vertical divisions represent time, and horizontal rows, the jobs or resources to be scheduled. Lines, bars, brackets, shading, and other devices mark the start, duration, and end of a scheduled identity. The purpose of the charts, as with any visual aid, is to clarify, improve comprehension, and serve as a focus for discussion.

The charts in Viewgraph 1 are for scheduling three (3) different resource types: equipment, space, and employees. Each also identifies the jobs to be performed by the resources. Note too that each is a services example. While Gantt’s original chart was for the control of repetitive manufacturing, today simpler forms of Gantt charts are more widely used in services, where routings are short and queues have few chances to form.

When should we use Business Gantt Charts?

In good production, Gantt charts may be usable if:

  1. There are many work centers. With many work centers, a carefully developed Gantt display of schedules tends to be a piece of gross fiction, because queuing effects make lead times unpredictable. Keeping the chart up-to-date under such conditions would be time-consuming and pointless.

  2. Job times are long-days or weeks rather than hours. One example is a construction project. Drywallers, painters, cement crews, roofers, and so on, may each spend several days or weeks at a work site. With such a long job time, a schedule on a Gantt chart will hold still and not become instantly out-of date as it would with very short jobs.

  3. Job routings are short. In parts manufacturing, routings can be long. A single job may pass through 5,10, or even 15 work centers, with unpredictable queue time at each stop. With so much unpredictability, the Gantt schedule is not believable and thus not worth displaying.

Sometimes a Gantt chart is used for both scheduling and schedule control. This is especially the case in renovation or maintenance work. Figure B shows a Gantt control chart for renovation work. Part 1 is an initial schedule for three (3) crews. An arrow at the top of each chart identifies the current day.

Viewgraph 2.1 shows progress after one day. The shading indicates amount of work done, which probably was scheduled by the crew chief, in percent of completion. Two-thirds of the first paint job was scheduled for Monday, but the paint crew got the whole job done that day. While the paint crew is one half-day ahead of schedule, drywall is one-quarter day behind. Carpentry did Monday’s scheduled work on Monday and is on schedule.

Viewgraph 2.3 for Tuesday shows painting falling behind, drywall on schedule, and carpentry ahead.

The visual display offered by Gantt charts is a plus. But when things get complicated, for example, when there are many jobs, many routings, many work centers, and so forth, visual charts must give way to number- and word-based schedules. Also, while Gantt chart may be constructed from a need date backward or from a start date forward, backward scheduling is more likely to be the case in complex job settings.

 

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